When the VELOAIR has deployed, the priority is not just getting back into the saddle. The first step is to check the jacket properly, replace the used canister, and make sure the system is ready for safe future use. A deployment is proof that the safety system has done its job. What happens next is just as important.
Start With a Proper Inspection
After any deployment, take a moment to look over the VELOAIR carefully. Check the outer jacket for marks, scuffs, or any visible damage caused during the fall. Even if the vest looks fine at first glance, it is still worth giving it a full visual inspection before resetting it.
Pay attention to the areas that would have been under stress at the moment of inflation. If the jacket shows signs of unusual wear, or if anything looks out of place, do not ignore it. Safety equipment should always be checked properly after use, especially after a fall.
Replace the Used CO2 Canister
Once the jacket has been inspected, the used canister must be removed and replaced with the correct genuine Racesafe canister for that exact VELOAIR size. The correct canister size is essential for proper inflation performance.
Use the matching size as follows:
- 30g for YR1 and YR2
- 38g for YR3 and A1
- 45g for A2 and A3
- 55g for A4 and A4T
Do not use third-party canisters. The VELOAIR is engineered to work with genuine Racesafe canisters, and using the correct branded replacement is the safest way to maintain the intended performance of the system.
Reset the System Carefully
The VELOAIR is designed to be reactivated by the rider in a matter of minutes, but that does not mean the process should be rushed. Once the empty canister has been removed, follow the official reset process supplied in the Racesafe manual.
The manual should always be your reference point for the exact technical steps. That is where you will find the correct procedure for resetting the trigger and preparing the jacket for use again. If you are uncertain at any stage, stop and refer back to the official instructions.
Check for Dirt and Debris
After a fall, especially in an arena or on a cross-country course, dust, sand, and grit can get into the trigger area or around the jacket. Before the system is reset, make sure the mechanism is clean and free from debris.
A quick wipe-down and visual check can help avoid problems later. The aim is to ensure the jacket is not only reset, but also clean and ready for reliable use. A protective system should always be stored and handled with care, especially after deployment.
Test the Jacket Against the Manual
After replacement and inspection, double-check that everything looks correct before storing the jacket away. The VELOAIR should sit neatly, with all parts in place and the canister securely fitted.
This is the moment to slow down and confirm that the jacket has been returned to its proper condition. The deployment process is only complete once the system has been properly reset and checked.
When to Seek Further Help
If the jacket shows damage, if the bladder appears stressed, or if you are unsure about the condition of the system, it should be sent for professional inspection through the official service route. Do not try to guess whether a damaged jacket is still safe to use.
The same applies if anything about the reset feels unusual. Safety equipment should never be forced back into service without confidence in its condition.
Build a Routine After Every Deployment
The best approach is to treat every deployment the same way: inspect, replace, reset, and confirm. That routine protects both the rider and the jacket. It also helps ensure the VELOAIR is ready for the next ride when you need it most.
A deployment is not the end of the product’s life. With the correct canister, proper inspection, and the official reset process, the VELOAIR can be prepared for continued use. The key is to follow the process carefully every time.
Final Thought
After a VELOAIR deployment, the safest response is a calm, structured one. Check the jacket, replace the canister, clean the system, and follow the official manual step by step. Good safety gear deserves good care, and proper post-deployment handling is part of what keeps the system dependable.


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